超高导热金刚石铜复合材料在GaN器件中的应用

金刚石铜具有高导热率和低膨胀系数,可用于大功率芯片的散热热沉.未做处理的金刚石表面非常光滑,不易附着其他金属,由于金刚石性质非常稳定,不容易被强酸和强碱进行表面处理.采用JG-01金刚石铜粗化处理液对金刚石进行粗化处理,而对铜无损伤,提升了金刚石表面结合力.金刚石铜镀层对金锡(AuSn)和锡铅(PbSn)焊料的润湿性满足GJB548B-2005要求.GaN功率放大器芯片采用金刚石铜热沉比铜钼铜热沉结温可以降低12℃.金刚石铜载板镀层润湿性良好,焊接后芯片底部的空洞率不大于3％,热沉焊接后空洞率不大于5％,满足高功率芯片散热要求.按照产品环境适应要求,对GaN功率放大器做了高低温冲击和机械振动两种环境筛选实验,最终满足可靠性考核要求.     

Miscibility and toughness improvement of poly(lactic acid)/poly(3-Hydroxybutyrate) blends using a melt-induced degradation approach

Biodegradable polymer blends of high-molecular-weight poly(3-hydroxybutyrate) (PHB) and poly(lactic acid) (PLA) are not miscible in general. Yet, by decreasing the molecular weight of PHB, the low-molecular-weight PHB could have improved miscibility with the PLA. In this study, a melt-induced degradation process of PLA/PHB blends was therefore implemented, termed the in-situ self-compatibilization approach, to produce low-molecular-weight PHB during melt blending process. The solution blends of PLA and oligomer PHB (PLA/OPHB) were also prepared as a basis to understand the role of low-molecular-weight PHB to improve its miscibility with PLA in PLA/PHB blends. Only one single glass transition temperature (T_g) was found for the resulting PLA/PHB blends at compositions of 95/05 to 80/20, proving that the miscibility was greatly improved by decreasing molecular weight of PHB. Because the degraded PHB had a relatively lower T_g, it thus provided plasticization effect to the PLA and resulted in the decreased crystallization temperature. Moreover, with increasing PHB content to 20% in the blend, the elongation at break increased significantly from 7.2% to 227%, more than 30-fold. The extensive shear yielding and necking behavior were observed during tensile testing for the blend of 80/20. The localized plasticization within PLA/PHB matrix with the reduction of local yield stress and the well-dispersed PHB crystallites were the major contributing factors to trigger shear yielding phenomenon. Moreover, initial modulus decreased only 20%, from 1.68 to 1.35 GPa. A common problem of severely reduced stiffness from the added plasticizer encountered in the plasticized PLA blends was therefore not perceived here.     

Synthesis of phenyl silicone resin with epoxy and acrylate group and its adhesion enhancement for addition-cure silicone encapsulant with high refractive index

A novel phenyl silicone resin with epoxy and acrylate group (PSREA) was successfully synthesized via the non-hydrolytic sol-gel condensation reaction of 3-glycidoxypropyltrimethoxysilane, 3-methacryloyloxypropylmethyldimethoxysilane, and diphenylsilanediol, and was employed as the adhesion promoter for addition-cure silicone encapsulant (ASE) with high refractive index. The structure of PSREA was confirmed by Fourier transform infrared spectroscopy, ¹H nuclear magnetic resonance spectroscopy, and ²⁹Si nuclear magnetic resonance spectroscopy. The influence of PSREA on the properties of ASE was studied. It was found that PSREA could markedly enhance the adhesion strength of ASE to aluminum (Al) and poly(p-phenylene terephthamide) (PPA) substrate. When the content of PSREA was 1.5 phr, the shear strength of ASE was 4.43 and 2.27 MPa for Al and PPA substrate, which was about 71 and 266% higher than that of ASE without the adhesion promoter, respectively. In addition, PSREA had little effect on the mechanical properties, refractive index, and viscosity of ASE.     

Degradation of ultrahigh concentration pollutant by Fe/Cu bimetallic system at high operating temperature

To investigate the degradation of high concentration pollutant by Fe/Cu bimetallic system at a high operating temperature, 10,000mg/L acid orange 7 (AO7) aqueous solution was treated by Fe/Cu bimetallic system at 80 oC. First, the effect of the operating temperature (30-80 °C) on the reactivity of Fe/Cu bimetallic particles was investigated thoroughly. Then, the studies on the effect of theoretical Cu mass loading, Fe/Cu dosage, stirring speed and initial pH on the reactivity of Fe/Cu bimetallic particles at a high temperature (i.e., 80 °C) were carried out, respectively. The degradation and transformation process of AO7 was studied by using COD, TOC and UV-Vis spectra. The results indicate that high concentration pollutant could be removed effectively by Fe/Cu bimetallic system at a high operating temperature. And the removal efficiencies of AO7 by Fe/Cu bimetallic system were in accordance with the pseudofirst- order model. Finally, it was observed that the high temperature could accelerate mass transport rate and overcome the high activation energy barrier to significantly improve the reactivity of Fe/Cu bimetallic particles. Therefore, the higher removal efficiency could be obtained by Fe/Cu system at a high operating temperature. Thus, the high operating temperature played a leading role in the degradation of high concentration pollutant.     

Defect diagnostics of roller bearing using instantaneous frequency normalization under fluctuant rotating speed

We investigated the feasibility of utilizing the normalized characteristic frequencies for diagnosing the defective roller bearings in case of fluctuant rotating speeds. The time-frequency distributions of the envelope signals of the vibration data were constructed through the Empirical mode decomposition (EMD) as well as the instantaneous frequency calculation. The bearing defect-related frequencies were then normalized with respect to the instantaneous rotation frequency of the shaft so that the factor of the rotating speed fluctuation was removed; thus the characteristic frequencies of bearing malfunctions could be observed in terms of constant values. The magnitude distributions of the marginal envelope spectra at the corresponding normalized bearing defect-related frequencies were extracted as the feature vectors. The Support vector machine (SVM) was used to classify the extracted feature vectors of different bearing fault classes. A test rig of roller bearing system was performed to illustrate the different bearing faults, including different levels of inner race defect, outer race defect and roller defect. The analysis results demonstrate the capability and effectiveness of the proposed approach for accurately identifying the bearing defects in case of fluctuant rotating speed.     

液晶屏显示驱动芯片测试技术研究

液晶屏显示驱动芯片广泛应用于数码产品领域,近年来与之配套的驱动芯片的需求量也大幅度增加。驱动芯片测试贯穿在芯片的设计、制造与应用的全过程中,是保证芯片品质的重要手段。由于驱动芯片不同于一般的通用芯片,通用测试手段无法用于该类芯片的测试,目前该技术主要掌握在国外企业手中,因此在驱动芯片设计与制造的产业链中,测试技术已成为制约发展的一个瓶颈。针对此背景,本文提出一套高效、实用测试方法,采用多通道与高压模拟通道同步测试技术、色阶测试技术、特殊封装的适应性技术和ATE等技术,可以实现减少测试费用、提高驱动芯片测试吞吐量的同时也能保证客户对芯片质量的严格要求。     

FeAl/Al_2O_3复合阻氚涂层制备技术的研究进展

FeAl/Al_2O_3复合膜层是聚变堆氚增殖包层及辅助涉氚系统结构材料首选的阻氚涂层。其制备过程通常需要铝化和氧化2个步骤,铝化是Al原子与基体Fe原子通过相互扩散在基体表面形成铁铝固溶体(Fe,Al)或Fe-Al金属间化合物过渡层;氧化是使铝化涂层表面选择性氧化形成Al_2O_3膜。该阻氚涂层的制备可采用物理气相沉积(PVD)、化学气相沉积(CVD)、热浸铝化(HDA)、包埋渗铝(PC)、等离子体喷涂(PS)和电化学沉积(ECD)等技术。相对而言,CVD、HDA和PC等3种技术有较好的应用前景,有望成为聚变堆中FeAl/Al_2O_3阻氚涂层工程化制备的候选技术而ECD技术因其制备过程容易控制、涂层性能稳定、可涂镀复杂结构件等特点在FeAl/Al_2O_3阻氚涂层制备方面颇具吸引力。     

Development and Validation of an Artificial Mechanical Skin Model for the Study of Interactions between Skin and Microneedles

Microneedles are small needle‐like structures that are almost invisible to the naked eye. They have an immense potential to serve as a valuable tool in many medical applications, such as painless vaccination. Microneedles work by breaking through the stratum corneum, the outermost barrier layer of the skin, and providing a direct path for drug delivery into the skin. A lot of research has been presented over the past two decades on the applications of microneedles, yet the fundamental mechanism of how they interact, pressure, and penetrate the skin in its native state is worth examining further. As such, a major difficulty with understanding the mechanism of microneedle–skin interaction is the lack of an artificial mechanical human skin model to use as a standardized substrate. In this research news, the development of an artificial mechanical skin model based on a thorough mechanical study of fresh human and porcine skin samples is presented. The artificial mechanical skin model can be used to study the mechanical interactions between microneedles and skin, but not diffusion of molecules across skin. This model can assist in improving the performance of microneedles by enhancing the reproducibility of microneedle depth insertions for optimal drug delivery and biosensing.

     

Ultrabroadband Optical Superchirality in a 3D Stacked‐Patch Plasmonic Metamaterial Designed by Two‐Step Glancing Angle Deposition

Low‐cost and large‐scale fabrication of 3D chiral metamaterials is highly desired for potential applications such as nanophotonics devices and chiral biosensors. One of the promising fabrication methods is to use glancing angle deposition (GLAD) of metal on self‐assembled dielectric microsphere array. However, structural handedness varies locally due to long‐range disorder of the array and therefore large‐scale realization of the same handedness is impossible. Here, using symmetry considerations a two‐step GLAD process is proposed to eliminate this longstanding problem. In the proposed scheme, the unavoidable long‐range disorder gives rise to microscale domains of the same handedness but of slightly different structural geometries and ultimately contributes to a broad‐band response. Experimentally, a record‐breaking superchiral response of circular dichroism signal of ≈11° is demonstrated and an average polarization rotation angle of 27° in the visible region on ≈1 cm² sample is observed. Computer‐aided geometric reconstruction with experimental parameters unambiguously reveal the presence of strong structural anisotropy and chirality in the prepared stacked‐patch plasmonic chiral metamaterial; microscopic spectral analyses combined with full‐wave electromagnetic simulations coherently provide deeper insights into the measured circular dichroism and optical activity. The observed chiroptical response can also be flexibly controlled by adjusting the deposition parameters for various potential applications.